EPR Compliance Checklist for Packaging Design

Illustration of a packaging compliance checklist for South African producers, highlighting packaging design, environmental labelling, recyclability, EPR reporting and take-back initiatives.

A Practical Packaging Compliance Checklist for South African Producers 

A product team signs off on the final packaging design, the launch date is booked, and the printer is ready to run. Then someone asks a late question: Is this packaging compliant with South Africa’s EPR and environmental labelling rules? If the answer is no, the delay becomes expensive very quickly. Artwork must be revised, claims may need to be removed, and packaging data often has to be rebuilt from scratch. 

That is why packaging compliance can’t be left to the end of the process. Under South Africa’s Section 18 EPR framework, packaging is regulated across its life cycle (material choice and design, claims on pack, how the waste is collected, reported, and financed after use). The regulations were published in November 2020, implemented from 2021, and have since been supported by further amendments and an EPR fee toolkit published in late 2024.  

 

This article sets out a four-part checklist to review before any new product goes to market in South Africa: design, labelling, recyclability, and EPR reporting. For many businesses, a Producer Responsibility Organisation (PRO) such as eWASA can also help translate those requirements into practical launch controls.  

 

Step 1 – Get clear on your legal obligations as a “producer” 

The first question is not about the packaging itself. It is about your role in the value chain. In South Africa’s EPR system, a “producer” is defined broadly. Depending on the product and arrangement, that can include manufacturers, converters, importers, brand owners, and retailers placing identified products on the market under their own label or commercial control. The DFFE’s registration guidance and subsequent amendments make it clear that businesses should not assume that EPR applies only to factories.  

 

For paper, packaging, and some single-use products, the obligations extend beyond registration alone. Producers must register with DFFE, either join a registered PRO or run their own compliant scheme and fund the post-consumer management of the products they place on the market. The sector notice also links producers and PROs to collection, recycling, reuse, and related performance targets over multi-year cycles.  

 

Before signing off on new packaging, confirm two things internally: are we in scope, and are we properly registered for this category? If there is uncertainty, review who counts as a producer and EPR waste legislation and regulations before the product enters procurement.  

 

Step 2 – Design packaging with EPR and fees in mind 

Packaging design is no longer only a branding or logistics decision. It also affects your compliance risk and your future EPR cost profile. South Africa’s fee framework now formally recognises different fee determination methods, including flat fees, modulated fees, eco-modulated fees, and product take-back approaches. The 2024 fee toolkit explains that these methods can differentiate between products based on design, reuse, repair, recyclability, and environmental impact. 

 

Design choices to check off 

Start with material minimisation. Use only the amount of packaging needed to protect the product and maintain shelf life, then look at the structure. Mono-material solutions are usually easier to classify, sort, and recycle than composite packs or multilayer laminates. The fee toolkit specifically links more differentiated fee approaches to the ease of reuse, repair, and recycling, which means design choices can directly affect long-term costs.  

 

Next, identify problematic formats early. Dark or heavily pigmented plastics, PVC components, certain polystyrene formats, and mixed-material combinations can create sorting and processing problems. eWASA has successful take-back schemes for multilayer plastics, paper cups, polystyrene, tops and tags working with member companies and recycling partners.

eWASA’s Glassine Liner Take-Back Scheme demonstrates how a challenging packaging stream can be integrated into a managed circular system when collection is properly structured. It is a national model for recovering release liner waste that was previously often treated as non-recyclable and sent to landfill. In 2025, the scheme recycled 112,646 kg of glassine liner waste by linking producers with certified recyclers across Johannesburg, Cape Town and Durban, supported by on-site bins and bulk bags, coordinated collections, and monitoring that tracks volumes, participation and operational gaps. The project shows that with clear accountability, practical separation at source and recycler access, even specialist paper-based waste streams can move from fragmented disposal to measurable recovery.

The Breadtags for Wheelchairs Tops and Tags project shows how small packaging items can still deliver meaningful recycling and social value when they are collected at scale. By encouraging the separation and collection of bread tags, coffee cup lids and bottle tops, the project helps divert lightweight plastics that are often overlooked in general recycling systems. These materials are dropped off at collection points, sorted, and sent to recycling partners for weighing and processing. In the case of bread tags made from high-impact polystyrene, the recovered value can be channelled back into community benefit programmes, demonstrating how a simple collection model can support both recycling outcomes and social impact. The project is a practical example of how source separation, public participation and reliable recycling partnerships can turn low-value packaging items into part of a functioning circular system. 

 

Polystyrene recycling is another area where eWASA’s work highlights the value of targeted collection and end-market development. Polystyrene from food containers, protective packaging, insulation and other products can be collected, sorted at source, and transported to recyclers for processing. Depending on the material type and condition, it can be melted into dense ingots or shredded for use in cement mixtures and other manufacturing applications. This creates viable second-life products such as wall panelling, skirtings, picture frames and lightweight concrete bricks. By promoting clean separation and linking collected material to established recycling uses, eWASA helps show that polystyrene does not have to remain a problem waste stream, but can instead be redirected into practical local markets. 

 

Reuse and refill models should also be considered where commercially realistic. The same is true for data capture. If your business may later need lifecycle, recyclability, or environmental declaration support, record composition and weight data at the design stage. A clear PET bottle with a removable label and compatible cap is a far better compliance starting point than a multilayer pouch with difficult-to-separate components. It is easier to explain, easier to report, and more likely to work within a future eco-modulated fee structure. 

 

Step 3 – Get your environmental labelling and claims right 

South Africa’s EPR regulations require environmental labels and declarations for identified products in accordance with SANS/ISO 14021 and SANS/ISO 14024. SANS 14021 covers self-declared environmental claims, while SANS 14024 addresses Type I eco-labels.  

 

Common on-pack mistakes to avoid 

The first mistake is vague language. Claims such as “eco-friendly”, “green”, or “environmentally safe” are weak because they do not explain what is being claimed or how it is verified. The second mistake is making a recyclability or biodegradability claim based only on theory, overseas conditions, or supplier marketing. Packaging may be technically recyclable in principle, but still fail in local collection or sorting systems.  

 

What compliant claims look like 

A defensible claim is specific, limited, and supported by evidence. It distinguishes between the product, the primary packaging, and individual components. It may also need a qualifier placed close to the claim. For example, a more credible wording would identify the component and refer to local collection conditions rather than making a blanket statement across the whole box or bag. That approach aligns with the standards-based framework described in the regulations and standards references.  

 

If a business wants to use a third-party eco-label, it also needs to meet the criteria of that scheme and hold the relevant authorisation before using the logo in print. Internally, every environmental claim should be backed by a substantiation file that includes supplier declarations, recyclability assessments, technical notes, and any lifecycle evidence used to support the wording. This is where many packaging compliance failures start, because the claim is approved before the evidence file exists.  

 

Step 4 – Check real-world recyclability in the South African system 

One of the biggest compliance mistakes is to confuse technical recyclability with practical recyclability. A packaging format may be recyclable on paper, yet still perform badly in South Africa if it is too small to sort, too dark to identify, too contaminated to process, or built from layers that local recyclers do not separate economically.  

 

That means checking the pack against how South African recovery systems actually work. Consider shape, colour, labels, sleeves, closures, density, and contamination risk. Full-body sleeves without good separation features, incompatible labels on PET, or mixed-material closures can all reduce yield in sorting and recycling. For retailers and brand owners, this is where early consultation with a PRO or technical recycling partner adds value. 

 

It is also worth documenting any post-consumer recycled content built into the design. South Africa’s packaging guidance sets recycled-content targets for several packaging categories, including glass packaging, PET beverage bottles, flexible PET packaging, rigid polyolefin plastics, and single-use plastics. Even where implementation remains commercially difficult, those targets show the policy direction of travel. Choosing packaging that can realistically be collected and recycled makes it easier for the sector to meet collection and recycling targets over time. 

 

Step 5 – Set up EPR reporting and audits 

A compliant launch process does not end with approved artwork. It needs reporting logic behind every SKU. The 2024 amendments and DFFE reporting framework place continued emphasis on market placement data, interim and annual reporting, and measurable performance against published targets. PROs are required to submit interim performance reporting and annual audit-linked reporting through the EPR system, including quantities placed on the market, collected, and diverted from landfill.  

 

It means each new product should launch with usable internal data fields already configured. At a minimum,  

  • capture the producer identity,  
  • the relevant PRO membership,  
  • the packaging breakdown by material class,  
  • the weight or unit basis used for declaration,  
  • and the fee category that applies.  

If your business sells private-label or imported goods across multiple suppliers, those data fields should sit inside ERP, procurement, or product master systems rather than in a spreadsheet compiled at year-end.  

 

Documentation matters too. Keep contracts, declarations, fee payment records, and the evidence behind any environmental claim. Reporting is not just an admin exercise. It is the record that supports your compliance position if a PRO or regulator asks how a specific pack was classified, how fees were calculated, or why a claim appeared on the market. In practice, late reporting fixes are usually more expensive than building the data properly before launch.  

 

How a PRO like eWASA can simplify your checklist 

Tthe hardest part of packaging compliance is not understanding the principle. It is applying it consistently across multiple products, materials, suppliers, and reporting periods. That is where a PRO can reduce friction. eWASA’s current paper-and-packaging guidance is a registered paper and packaging PRO that supports businesses with scheme participation, compliance navigation, declarations, and connections to the broader recycling value chain.  

 

That support matters when a company needs to classify products correctly, understand how fee methods apply, interpret current legislation, and connect design decisions to downstream outcomes. For producers preparing a new launch, the practical takeaway is simple: run every packaging through this checklist before artwork goes to print, and work with eWASA to help simplify take-back systems through industry collaboration.  

 

Resources 

  1. Department of Forestry, Fisheries and the Environment. (2020, November 5). National Environmental Management: Waste Act, 2008 (Act No. 59 of 2008): Regulations regarding extended producer responsibility (Government Notice No. 1184, Government Gazette No. 43879). 
  2. Department of Forestry, Fisheries and the Environment. (2024, November 11). National Environmental Management: Waste Act, 2008 (Act No. 59 of 2008): Amendment to the Regulations regarding extended producer responsibility, 2020 (Government Notice No. 5534, Government Gazette No. 51528). 
  3. Department of Forestry, Fisheries and the Environment. (2024, November 11). National Environmental Management: Waste Act, 2008 (Act No. 59 of 2008): Guideline and toolkit for the determination of extended producer responsibility fees (Government Notice No. 5535, Government Gazette No. 51534). 
  4. eWASA. (2026). Case study infographic: eWASA Glassine Liner Take-Back Scheme
  5. South African Bureau of Standards. (1999). SANS 14024:1999 (Ed. 1.00): Environmental labels and declarations – Type I environmental labelling – Principles and procedures
  6. South African Bureau of Standards. (2017). SANS 14021:2017 (Ed. 2.00): Environmental labels and declarations – Self-declared environmental claims (Type II environmental labelling)
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